Transforming Manufacturing with Vision, Automation, AI and Smart Systems.
About the Initiative
Quality Control
Traceability
Production Intelligence
Inventory Control
AI Assistance
Real-time Monitoring
Poka-Yoke Systems
Shopfloor Automation
Core Focus Areas
Specialized capabilities driving quality, traceability and automation across the shopfloor.
Camera-based inspection for defect detection, orientation, part ID, filter detection and process validation.
Error-proofing to prevent wrong machining, wrong assembly, missing operation and incorrect part movement.
Prediction, document intelligence, anomaly detection, supplier follow-up and decision support.
Digital platforms for project tracking, inventory, production, quality and operational dashboards.
Active projects under development, trial and implementation stage.
Successfully implemented digital and automation projects with measurable shopfloor impact.
Completed Projects
Implemented vision and poka-yoke systems with measurable, traceable results.
Poka-Yoke / Machine Vision / Quality Automation
Digital poka-yoke detecting broach operation availability to stop unbroached AAM pinion flange parts from moving ahead.
Machine Vision / Foundry Automation / Quality Control
Vision-based filter detection confirming filter presence before mould closing or pouring stage.
Machine Vision / Quality Automation / Poka-Yoke
Camera-based inspection verifying MB cap notch orientation on JD block components before process approval.
Running Projects
Projects in development, trial and implementation across plants.
Traceability / Machine Vision / Laser Automation
Camera detects the FAS component, validates position, identifies height and enables accurate laser QR marking.
Stage
Trial / Implementation
Next Step
Scanner validation loop
Digital Inward / FIFO / Storage Management
Digital system for casting inward, inspection, lot creation, FIFO control and area allocation for Dewas plant.
Stage
UI Design / Development
Next Step
Lot allocation layout
Machine Connectivity / Inventory / Data Integration
Connected platform integrating machine-wise consumption, store data, issue-return and stock movement into one live dashboard.
Stage
Development
Next Step
Machine data integration
Store Automation / Tool Control / IoT
Smart vending for controlled tooling issue, return, refill and consumption tracking with digital authorization.
Stage
Development / Trial
Next Step
Refill alert logic
AI Automation / Supplier Communication / Purchase Control
AI parses supplier emails, extracts PO details, commitment dates and delay reasons, then auto-generates follow-up status.
Stage
Development
Next Step
Escalation engine
